About Bag Filter
The Bag House / Bag Filter is generic name of Air pollution control Equipment It is designed around the use of engineered fabric filter tubes, envelopes or cartridges in the dust capturing, separation or filtering process UNICON provides reliable and efficient bag filters and Bag House systems.
Applications
With stringent air borne emission standards, the cement industry has begun to use bag filter and Bag Houses for control of emissions in kilns and raw mill circuit , Coal mills and cement mill
In kilns bag houses are used together with the conditioning tower.
Since the dry process is widely adapted by all plants, the dust loading increased and for this improved bag houses are designed and deployed by UNICON.
Dust emission problems in the boiler of small capacity mainly arise form the combustion zone To address this UNICON has designed and installed bag Filters having Filter Bags which withstand high temperature.
ADVANTAGES UNICON filter Bags are lapped, stitched, integral collar and optimum bag length gives strong bags and do not give away
- Modular design
- Over 999% efficiency
- Top Bag removal
Verity of bag to suite different applications Bags were Polyester, Non-woven Polyester with needle punched, PTFE coated, Ryton and Fiber Glass Bags.
- Corrosion resistant cages
- Long Bag Life Guarantee
- Explosion vents Designs
- Durable casing & Quick Access doors
- PLC Controlled Cleaning
- Turn key installations
Automatic air pulse jet system with adjustable sequential timer to clean filter bags on-line
Bottom cone angle of housing is 45 degree hence powder slides freely down
Heavy duty cages provide firm bag support and stability for long life
Solenoid valves with steel plunger, programmed sequential controller for complete automatic cleaning
Smooth tube sheets avoid tearing of the bags while expansion
We carefully select filter bag fabric considering temperature, particulate size, air-to- cloth ratio
The Felt media bag minimizes pressure fluctuations giving uniform and high collection efficiency
Specially selected Anti-stick coating on bags minimizes bag choking
Bags are sealed by snap rings to ensure easy removal of the bags and cages
To achieve the above UNICON is having the expertise in providing an efficient system
UNICON has handled a variety of dust in various industries
UNICON bag filter is compact, results in low civil and erection cost
Superior Industrial FiltrationThis Bag Filter is engineered for demanding industrial air filtration needs, offering exceptional particulate removal. Its customizable configurationranging from bag quantity to shape and colorensures versatility across diverse settings, from manufacturing plants to processing facilities. By effectively filtering dust and pollutants, the system promotes a safer workplace and helps maintain compliance with stringent air quality standards.
Durable Construction & Energy SavingsMade from corrosion-resistant mild steel or stainless steel, the unit is built to endure harsh industrial environments. Its energy-efficient, automatic control system paired with a low-noise electric motor reduces operational costs. The modular design simplifies maintenance and future scalability, making it a sustainable choice for long-term industrial use.
FAQs of Bag Filter:
Q: How does the cleaning process work in this bag filter system?
A: The bag filter supports three cleaning methods: pulse jet, shaker, and reverse air. Each process dislodges accumulated dust from the filter bags, ensuring consistent air flow and maintaining high filtration efficiency.
Q: What industrial applications are suitable for this bag filter?
A: This equipment is ideal for factories, cement plants, power stations, metal processing, and any industrial facility requiring efficient air filtration to remove fine dust or particles from exhaust streams.
Q: When should the filter bags be replaced?
A: Filter bag replacement depends on usage, dust load, and cleaning cycles. Generally, bags should be checked regularly and replaced when a drop in filtration efficiency or excessive pressure drop is observed during operation.
Q: Where can this bag filter be installed?
A: The floor-mounted modular system is suitable for indoor industrial environments and can be customized in shape and size to fit specific plant layouts or infrastructure requirements.
Q: What benefits does this bag filter offer over traditional systems?
A: This bag filter provides up to 99.9% filtration efficiency, customizable configurations, quieter operation (<80 dB), and energy savings through its automatic control and efficient motorall contributing to lower emissions and cost-effective maintenance.
Q: How is the air flow capacity adjusted to suit different installations?
A: The air flow capacity can be customized between 1,000 and 100,000 m3/hr by selecting the appropriate number and size of filter bags and adjusting inlet/outlet diameters, ensuring optimal performance for various industrial processes.